Sagueny Group

Dark Meat Deboning Systems

We introduces a new generation of poultry deboning equipment, bringing a combination of durable mechanics and cutting-edge technology in automation ensuring the highest possible yields.

Dark Meat Deboning Systems

Simple, efficient and fast.

We introduces a new generation of poultry deboning equipment, bringing a combination of durable mechanics and cutting-edge technology in automation ensuring the highest possible yields.

Thigh and Drum Deboning System

OPTiX Switch Thigh and Drum Deboner

Intelligent thigh and optional drum deboning

The OPTiX SWITCH is part of the efficient and intelligent dark meat deboning solutions including exclusive X-Ray technology. It accommodates a wide variation of bird sizes and offers integration with the Flex Cut-up System. Our dark meat deboning solutions produces final products that meet the highest standards set by retailers and institutional organizations from around the world.

How OPTiX SWITCH gets it done!

X-Ray Technology + Cut-up Line Integration

The OPTiX Switch brings a combination of durable mechanics and cutting-edge technology in automation, ensuring the highest possible yields and meat quality.

Click on the link below to see Optix Switch in action!

Thigh Deboning System

OPTiX Thigh Deboner

Intelligent thigh deboning system

The OPTiX Thigh Deboner uses X-Ray technology to determine where the kneecap is on the bone by measuring the bone length. The machine produces cartilage-free meat at the highest possible yields. The machine offers integration with the Flex Cut-up System and accommodates a wide variation of bird sizes. The machine adjusts in real time for each leg on the line.

How OPTiX gets it done!

X-Ray Technology + Cut-up Line Integration

The OPTiX brings a combination of durable mechanics and cutting-edge technology in automation, ensuring the highest possible yields and meat quality.

Click on the link below to see Optix in action!

The OPT i X offers the flexibility to manually load whole legs, as a stand-alone, or it has the ability to be integrated with a Foodmate Flex Cut-up System. The machine can operate at high speeds and offers different line configurations and bird size accommodation. The machine produces a very high amount of cartilage-free meat with minimal bone content. This results in minimal trimming and maximum kilo’s per man/hour.

Advantages

Unmatched yields

Minimal trimming

Cut-up integration or stand-alone

Debones up to 14.400 thighs per hour

Exceptional drumstick cut presentation

X-Ray technology to adjust each leg in real time

Produces cartilage-free meat / with or without skin

Provides hand cut meat appearance with oyster attached

Final Product

OPTI Thigh Deboner

With kneecap remover (KCR), 6000 thighs per hour!

Foodmate developed the Kneecap Remover (KCR) feature for the OPTI Thigh Deboner , as a solution to address staffing issues with the trimming of cartilage that stays on the meat after deboning. Due to an increasingly tight labor market, it is becoming more and more difficult to staff the trim tables and control trimmers’ performance; which can ultimately, in turn, represent a loss in product quality and yield.

Initial

Final Product

How OPTI Thigh Deboner gets it done!

Capable of deboning 6000 skinless or skin-on anatomical thighs per hour.

Click on the link below to see OPTI Thigh Deboner in action!

FM 6.2 (T) Thigh Deboner

1200 thighs per hour!

The Foodmate 6.2 (T) chicken thigh deboner has been specially developed for the smaller chicken processing companies. The key design features are machine safety CE and hygiene.

Whole Leg Deboning System

Ultimate Whole Leg Deboner

Intelligent whole leg deboner

The Foodmate ULTiMATE Whole Leg Deboner marks the introduction of a new generation of poultry deboning equipment, bringing a combination of durable mechanics and cutting-edge technology in automation ensuring the highest possible yields. The ULTiMATE offers the flexibility of configuration in a left, right or a combination of left and right execution.

See ULTiMATE in action

Precision and efficiency at its best

The OPTiX brings a combination of durable mechanics and cutting-edge technology in automation, ensuring the highest possible yields and meat quality.

Click on the play button below to see ULTiMATE in action!

The OPT i X offers the flexibility to manually load whole legs, as a stand-alone, or it has the ability to be integrated with a Foodmate Flex Cut-up System. The machine can operate at high speeds and offers different line configurations and bird size accommodation. The machine produces a very high amount of cartilage-free meat with minimal bone content. This results in minimal trimming and maximum kilo’s per man/hour.

Final Product

OPTI LTD Whole Leg Deboner

Whole Leg, Thigh and Drumstick Deboning System

The OPTI LTD Whole Leg Deboner is two separate machines connected together, maximizing system flexibility. One machine OPTI DD , removes the drumstick bone from either a whole leg or just a drumstick. While the other machine OPTI TD , removes the thigh bone from either the whole leg or just an individual thigh. If orders call for just deboned drumstick or thigh meat then one of the two machines can be bypassed and turned off depending on which product is needed. This significantly saves on wear and tear and reduces maintenance cost.

See OPTI LTD in action

High quality yields, efficiently and cost effectively.

Capable of deboning 6000 skinless or skin-on anatomical whole legs, thighs and drumsticks per hour, this system is so flexible that no additional parts or changes are required when switching between the various dark meat deboned products.

Click on the play button below to see OPTI LTD in action!

The OPT i X offers the flexibility to manually load whole legs, as a stand-alone, or it has the ability to be integrated with a Foodmate Flex Cut-up System. The machine can operate at high speeds and offers different line configurations and bird size accommodation. The machine produces a very high amount of cartilage-free meat with minimal bone content. This results in minimal trimming and maximum kilo’s per man/hour.

Final Product

Advantages

Low cost of ownership

High output per operator

Designed to debone any size bird

Minimal bone content – less trimming required

Can process both left and right legs at the same time

Capable of meeting all boneless leg meat specifications

Debones 6000 whole legs, thighs or drumsticks per hour

Thigh and Drumstick Deboner

FM 6.50 Thigh & Drumstick Deboner

Maximum yield and flexibility

Smaller plants might find a better match with the FM 6.50 Thigh and Drumstick Deboner . It achieves maximum yield and flexibility. The machine can be loaded by one worker and has an automatic unloading device for the deboned thigh or drumstick meat and bones.

Great match for smaller plants

2400 thighs or drumsticks per hour

Key design features are hygiene, compactness, and flexibility for product flow. Allows for a maximum of 2400 thighs or drumsticks per hour.

Click on the link below to see FM 6.50 in action!

Final Product Options

Videos